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Manufacturing is accelerating toward large-scale mechanization. Traditional manual tasks—especially part feeding—are increasingly being replaced by automated equipment. Conventional vibratory bowl feeders can arrange small parts in order and adjust their orientation for continuous supply. They save labor, increase throughput, and reduce quality risks caused by human error.

Operating principle

A pulse electromagnet beneath the hopper acts on spring plates, causing the hopper to oscillate torsionally about its vertical axis. Parts inside the hopper spiral upward along the track and exit at the discharge port.

Limitations of traditional vibratory feeders

? Suitable only for regularly shaped parts.
? Cannot handle thin, irregular, or multi-product mixes without mechanical redesign.
? Slow, noisy, and prone to jamming, stacking, and scratching.
? High failure rate; once damaged, replacement is often the only option.
? Rising product-mix demands outpace the feeder’s capability.

Industry needs

Electronics, semiconductors, automotive, and precision components demand one line to handle many products. Traditional feeders cannot meet this flexibility.

Danikor solution – flexible feeder
Danikor has developed a family of flexible vibratory bowls for aerospace, 3C electronics, automotive electronics, watchmaking, ceramics, and other high-end sectors.

Key innovations

1. Structural flexibility
   ? Uses three-axis vibration (X, Y, Z) with independent voice-coil actuators.
   ? Gentle linear motion eliminates impact, protecting delicate parts such as unsintered powders or plated components.

2. Control flexibility
   ? Dedicated software commands each actuator independently.
   ? Seamless integration with PCs, PLCs, and robots via open protocols (TCP/IP, industrial fieldbuses).
   ? Recipe-driven parameters adjust vibration pattern, amplitude, and direction for optimal part orientation and shortest handling path.

3. Additional features
   ? Split tray and feeder prevent back-feeding.
   ? Structured surfaces (holes, grooves, pockets) provide passive orientation.
   ? Online modeling minimizes change-over time; one-button material purge.
   ? Models cover U10–U60 to match any part size.

Complex geometries—no matter how intricate—can be fed reliably.

Future outlook
As Industry 4.0 advances, flexible vibratory feeders will integrate with robots and vision systems into turnkey feeding cells that can be deployed rapidly on any line.